NHC 5000
Horizontal machining center with highest stability, precision and dynamics
Highlights
Unrivalled dynamics
- Up to 60,000 mm/min speed and up to 0.87 g acceleration
- Powerfull spindle as standard with 12,000 rpm and 110 Nm
- Direct drive table available with 100 rpm
Highest rigidity
- Thick, high-rigidity bed
- High rigidity bed by stepped X-axis guideways
- Large diameter spindle bearing of 80 mm
Compact
- Compact horizontal machining centre with a footprint of just 15.1 m²
- Pallet size 500 × 500 mm
- Quick and easy to set up thanks to its three-point support
Optimal precision
- Spindle with symmetric design
Application Examples
Automation
Standard automation and customised solutions in the VERTICO design
Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customised automation solution for flexible manufacturing systems:
The entry-level flexible pallet storage solution for up to 4 machines
- Handling of workpieces up to ø 2,000 x 1,600 mm, 3,000 kg
- Up to 11 pallets and max. four machines with two setup stations
- Operate via machine HMI or via the DMGMORI master computer HMI
- MCC-TMS tool management system
Holistic automation on the shop floor
- Collaborative automation solution with free layout design
- Omnidirectional movement for minimal space requirements (turning radius 0m)
- Basis for additional tasks, e.g. B. tool handling, chip disposal, etc.
- Material transport from Euro pallets 1,200 x 800 mm
- Maximum transport weight of up to 2,000 kg
- Security based on Sick and Siemens technology
- Autonomous transport of material pallets
- Load capacity up to 2000 kg
- Compact and manoeuvrable
- Integration into existing processes
- Autonomous transport of chip trolleys
- Automatic pick-up order from the DMGMORI master computer
- Integration into existing material processes
- Extension of machine tool autonomy over the night or weekend
- Fleet ready
- Tool identification in the standard
- Quick installation of the automation system
- Reliable technology with proven components
- Integration into existing production possible
- Max. tool dimensions ø 280 / 400 mm
- Max. tool weight 30 kg
- Transport weight 720 kg (24× 30 kg)
- Maximum number of tools: 24 pcs
Flexible modular robot system for ≥ 1 machine
- Modular concept with standardized peripheral devices, e. g. washing, measuring or marking
- 80 % shorter setup time due to modular and standardized peripherals and robot programs
- Flexible adaptation to system changes including after installation
- Simple and easy operation via the MATRIS control system without programming
- Handling of workpieces up to ø 200 × 200 mm, 1 × 20 kg or 2 × 10 kg
- Stacking magazine:
- 14, 20 and 26 pallets: ø 150 × 120 mm, max. 35 kg per pallet
- 10 and 20 pallets: ø 200 × 200 mm, max. 75 kg per pallet
- Loading of oversized tooling in case of vertical machining center
- Available for 13 series, e. g. NLX, NTX, NHX, DMU, NMV, eVo, etc.
- Ideal for the flexible production of 50 to 200 workpieces / day
- Space-saving pallet handling for up to 40 pallets
- 400 × 400 mm pallet size
- 150 kg transfer weight (workpiece and pallet)
- Integration of secondary processes such as deburring or marking possible
- Available for the CMX 50 U, CMX 70 U, DMU 50, DMU 65 monoBLOCK, CMX 600 V, CMX 800 V, CMX 1100 V
Workpiece automation with maximum flexibility thanks to flexible layout design
- Modular concept with flexible layout design
- Driverless transport systems without guide rails or tracks
- Collaborative: human and machine in one system
- Vision sensor enables robot arm positioning accuracy better than ± 1 mm
- Workpieces up to ø 150 × 120 mm and 10 kg
- Compact design (700 × 1,035 mm)
- Laser sensor
- Excellent operational performance and stability, including on an uneven floor
RPS 5 / 14 / 21 - Machine-integrated automation with minimum space requirement
- Unmanned shifts due to circular storage system with up to 21 pallets
- Handling of workpieces up to ø 800 × 1,000 mm, 700 kg max
- Space saving automation solution for one machining center with 400 or 500 mm square pallets
- Reduction of non-productive time due to loading and unloading during production
- Easy operation via machine control with intuitive, integrated Pallet Manager software
Advanced pallet storage solution for up to 8 machines and 99 pallets
- Handling of workpieces up to ø 3,400 x 2,000 mm, 10,000 kg
- Very flexible pallet pool system with up to 8 machines, 99 pallets and 5 setup stations
- Handling of up to three different pallet sizes possible in one system (2 sizes for machine pallets and one size for material pallets)
- Control directly via DMG MORI master computer software LPS
- Integration into customer network / workflow possible
- Monitoring and management tools for all relevant areas (planning, workpieces, clamping, tools, etc.)
- Tool management system MCC-TMS
Control & Software
- Prevention of damage due to tool breakage or tool overload
- Sensorless with automated learning of load limits
- For turning, milling and drilling (up to 3 mm diameter)
- NEW: User interface on CELOS SideScreen
- NEW: Powerful algorithm for efficient monitoring after the first workpiece
- Protection Package: Perfect supplement to MPC Lathes. Price advantage (approx. 40%)
- Save the monitoring limits for each tool and every cutting edge in the program
- Manual tool length measurement and workpiece centering in simple steps
- Guided instructions in the measurement. Short set-up times with high operational safety
- Shorter set-up times
- No great experience necessary to take Measurements
- Process-oriented adjustment of the feed rate n relation to the table loading
- Minimization of machining time with maximization of the component quality
- NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*
*without consideration of feed weight
- With interpolation turning, the tool cutter follows a circular movement, where the cutter is always oriented towards the center Of the circle.
- Possible for external and internal machining
- Synchronization and tool path controlled by the cycle
- NEW: in version 2.0 complex turning contours are possible (currently only available on the DMU 50, other machine types will follow)
- Easy manufacturing of sealing surfaces where milling operation might not be possible.
- Complete component processing in one clamping possible
- Reduced investment costs for tools
- Solutions for a safe process and for the efficient use of important machining steps
- Applications: cone cleaning, tool data monitoring, safe withdrawal movement, tapping, deep hole drilling, external thread and spigot milling, internal thread and circular milling, reverse countersink cycle
- 12 stored machining strategies for stock removal, deep hole drilling, Pocket milling machines*
- Runtime optimization according to individual application
- Safe retraction after program break
- Tool data monitoring
- By pushing the associated key the X- axis and the Y-axis travel to the positive end-positions for external machining
- Ideally suited to prepare the work space for set-up and alternatively also as an emergency rescue function.
- Easy operation when setting up multi - channel machinery
- Possibilty of a fast response during external machining as a rescue function
Service & Training
Downloads & Technical Data
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Learn more about the DMG MORI Account.
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