CTX beta 450 TC
Better equipped - today and in the future
Max. workpiece diameter
500 mm
Max. workpiece length
1,100 mm
Max. bar capacity diameter
102 mm
Max. X-axis stroke
750 mm
Max. Y-axis stroke
200 mm
Max. Z-axis stroke
1,100 mm
Control & software alternatives
SIEMENS
Highlights
- compactMASTER turning and milling spindle with 15,000 rpm and 120 Nm as standard (optional 20,000 rpm)
- Left spindle and right spindle with up to 5,000 rpm and maximum of 36kW/720 Nm
- ø76 or 102 mm bar capacity
- Workpieces up to ø500 x 1,100 mm
- Footprint of just 10 m²
Best usability
- CELOS for APP-based end-to-end workflows
- 80% faster and more structured programming with 3D Shopfloor Programming & OP Workbench
- Sinumerik ONE for more performance and new technology functions
Efficiency
- Shorter set-up times thanks to process integration
- 29% % less energy consumption* thanks to braking energy recovery, LED lighting, frequency-controlled pumps and also AutoShutDown, sealing air shut-off and energy monitoring
- Shorter process and idle times with faster NC and rapid traverse up to 50 m/min and compactMASTER 15.000 rpm as standard
* in comparison to a reference machine with a similar design
Technology
- 5-axis simultaneous machining as standard for more complex components and faster machining with greater precision
- 6-sided complete machining with the same main spindle and right spindle for maximum flexibility in the machining strategy
- 5-in-1 process integration: Turning, milling and grinding – with integrated acoustic emission sensor, gearing and measurement
Automation
- Up to 200 tool pockets (60 pockets as standard) for tools up to ø 140 × 400 mm
- Tool loading during production
- Workpiece unloading unit for impact-free unloading up to 30 kg
- Integrated gantry loader for workpieces up to 2 x 15 kg
- Robo2Go for small to medium sized batches with intuitive operation
Application Examples
Automation
Standard automation and customised solutions in the VERTICO design
Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customised automation solution for flexible manufacturing systems:
Robo2Go Turning
Flexible workpiece handling for small to medium batch sizes
- One app for uniform control of all Robo2Go variants, setting up a new workpiece < 5 minutes
- Robo2Go Turning, robot payload 12, 25 or 35 kg
- Rapid changeover from chuck to shaft parts
- Robo2Go Vision, robot payload 35 kg
- Robust 3D camera recognition, ideal for multi-job function
Highlights
One app for uniform control of all Robo2Go variants.
- Integrated in the machine control operation via CELOS APP: No need to change your NC programs!
- Intuitive usability thanks to dialog-guided software
- Creation of the process through predefined program modules via drag & drop: No robot programming knowledge necessary
- Setting up a new workpiece < 5 minutes
Robo2Go Turning
- Rapid changeover from chuck to shaft part storage
- Handling of shafts ø 20 – 170 mm and chuck parts ø 20 – 175 mm
- Three versions for all requirements: Robot payload 12 / 25 / 35 kg
- Stacking magazine
Robo2Go Drawer Storage
The storage expantion for your Robo2Go Turning
- 300 % higher capacity compared to standard
- Main time-parallel setup of the workpiece storage
- Multijob per drawer and within a drawer possible in the standard system
- Job management of all jobs via the Robo2Go Jobs app
Robo2Go Vision
- Robust 3D camera recognition, ideal for multijob function
- Infeed and outfeed of raw and finished parts by pallet
- Cylindrical chuck parts of ø 25 – 175 mm
Details
Robo2Go Turning – Load capacity 12, 25 and 35 kg
Standard automation but flexible to suit your workpieces
MATRIS Light
Highly flexible and collaborative automation for workpieces up to 5 kg
- Freely movable workpiece handling, incl. robot and storage area on a trolley
- Workpieces up to 5 kg, or 2 × 2 kg with double gripper
- No infrastructure changes
- No safety fence necessary
- 600 × 900 mm footprint
- Collaborative robots, setup time <5 minutes
- Direct teaching without robot knowledge
- Easy connection via Ethernet
- Expansion (option)
- Storage for up to 108 workpieces (2-position storage for max. 36 workpieces as standard)
- Blow-off device
- Measuring system and quality check
MATRIS
Flexible modular robot system for ≥ 1 machine
- Modular concept with standardized peripheral devices, e. g. washing, measuring or marking
- 80 % shorter setup time due to modular and standardized peripherals and robot programs
- Flexible adaptation to system changes including after installation
- Simple and easy operation via the MATRIS control system without programming
Highlights
Highlights - Workpiece Handling
- Handling of workpieces up to ø 200 × 200 mm, 1 × 20 kg or 2 × 10 kg
- Stacking magazine:
- 14, 20 and 26 pallets: ø 150 × 120 mm, max. 35 kg per pallet
- 10 and 20 pallets: ø 200 × 200 mm, max. 75 kg per pallet
- Loading of oversized tooling in case of vertical machining center
- Available for 13 series, e. g. NLX, NTX, NHX, DMU, NMV, eVo, etc.
Highlights - Pallet Handling
- Ideal for the flexible production of 50 to 200 workpieces / day
- Space-saving pallet handling for up to 40 pallets
- 400 × 400 mm pallet size
- 150 kg transfer weight (workpiece and pallet)
- Integration of secondary processes such as deburring or marking possible
- Available for the CMX 50 U, CMX 70 U, DMU 50, DMU 65 monoBLOCK, CMX 600 V, CMX 800 V, CMX 1100 V
AMR 2000
Holistic automation on the shop floor
- Collaborative automation solution with free layout design
- Omnidirectional movement for minimal space requirements (turning radius 0m)
- Basis for additional tasks, e.g. B. tool handling, chip disposal, etc.
- Material transport from Euro pallets 1,200 x 800 mm
- Maximum transport weight of up to 2,000 kg
- Security based on Sick and Siemens technology
Highlights
AMR 2000 Material
- Autonomous transport of material pallets
- Load capacity up to 2000 kg
- Compact and manoeuvrable
- Integration into existing processes
AMR 2000 chips
- Autonomous transport of chip trolleys
- Automatic pick-up order from the DMGMORI master computer
- Integration into existing material processes
- Extension of machine tool autonomy over the night or weekend
- Fleet ready
AMR 2000 tool handling
- Tool identification in the standard
- Quick installation of the automation system
- Reliable technology with proven components
- Integration into existing production possible
- Max. tool dimensions ø 280 / 400 mm
- Max. tool weight 30 kg
- Transport weight 720 kg (24× 30 kg)
- Maximum number of tools: 24 pcs
WH-AMR
Workpiece automation with maximum flexibility thanks to flexible layout design
- Modular concept with flexible layout design
- Driverless transport systems without guide rails or tracks
- Collaborative: human and machine in one system
- Vision sensor enables robot arm positioning accuracy better than ± 1 mm
- Workpieces up to ø 150 × 120 mm and 10 kg
- Compact design (700 × 1,035 mm)
- Laser sensor
- Excellent operational performance and stability, including on an uneven floor
Control & Software
FreeTurn
- For shop-floor programming with easier integration in the NC-program.
- Easy tool definition in for the NC-program due to the integrated tool library
- Possibility to define the adjusting angle (kappa) for each cutting edge and each operation to achieve the best machining results
* Simultaneous movement of Kappa must be programmed with CAM
Highlights
Customer Benefits
- Possible saving of different tools and related tool changing time
- For roughing and finishing, profile turning, external cylindrical and face turning operations with optimized cutting force direction
Left: Easy selection of the FreeTurn Tool via integrated library / Right: Easy tool definition for shop-floor programming on the machine
AAC – Automatic Approaching Cycle
- Approach to the workpiece with contact detection by means of motor current evaluation of the grinding spindle*.
- Measuring sensitivity adjustable via user interface
- Individual setting of oversize possible after contact detection
*Available as an extension of the grinding package
Highlights
Customer Benefits
Set limit values for contact detection
- Significant reduction of air cuts, so that the grinding process starts directly at the actual dimension of the workpiece
- Extension of the handling capability, especially when the structure-borne noise on the part cannot be determined clearly
- Full integration in the grinding cycle package
Parameter setting of the startup strategy after contact detection
Tool Balance Assistant
- Residual unbalance-based calculation of the permissible tool speed limit in the HMI
- Continuous monitoring and automatic registration of all limit value violations during machining
- Export function of all registered events in tabular form
Highlights
Customer benefits
- High transparency and sensitivity with regard to tool balancing due to simple operation
- Improved dimensional accuracy, surface quality and reduced tool wear due to the consistent use of balanced tools
Left: Selection of the tools to be observed from the tool table; Right: Calculation of the permissible speed on the basis of the balancing quality
Polygon- / Oval-Grinding
- Producing high precision oval and und polygon geometries with grinding – tolerance class IT5*
- Easy parametrized definition of the geometries based on DIN 32711
- Perfect complement to technology cycle Polygon- / Oval-Turning
* as extension of the grinding technology cycle
Highlights
Customer Benefits
- New machining opportunities for more innovations on the part – e.g. shaft-hub connections.
- Position-oriented polygon and oval geometries due to 6-sided complete machining advantages
Left: Dialog guided parameter setting of 4-edge polygon / Right: Dialog guided parameter setting of oval
cCLAMP – the clamping force calculator
- Integrated clamping force calculator according to VDI 3306
- Intuitive calculation of the minimum and clamping forces based on the used machining parameters
- Comprehensive package for internal and external clamping with 3 to 8 jaws for turning, milling and drilling
Highlights
Customer benefits
- Avoidance of component deformation due to unknowingly excessive clamping force
- Increased clamping safety
- Faster set-up and safe clamping in combination with iJAW (DMQP RÖHM)
Left: Maximum clamping force calculation of thin-walled components; Right: Minimum clamping force calculation for radial drilling
iJAW – Smarter clamping!
- Sensitive clamping force with quick-change jaws
- Controlled clamping force during the machining process
- LIVE measurement of the actual clamping forces
Highlights
Customer benefits
- Optimum clamping force monitoring for process-specific applications
- No component deformation due to unknown clamping force
- Indicator for chuck maintenance, in case of clamping force decrease
Left: iJAW Dashboard; Right: iJAW: Sensory clamping jaw with easily replaceable battery
crownHOBBING
- Production of hirth serrations by impact milling on turn-mill machines
- Automatic calculation of the tool path movement
- Position-oriented tooth pairings by determining the angular position of the toothing on the component
Highlights
Customer Benefits
- Strong shortening of the process chain because no special machines are needed
- Lower set-up time and comprehensive quality control thanks to the 6-sided complete machining
- More flexibility in technology adjustments due to the flexibility of the Turn Mill machine
Left : Input of workpiece-, gear- and tool data. / Right : Setting the machining strategy and the correction paramete
gearSHAPING
- For straight external and internal gears with shoulder (interference contours)
- Toothing modules between 0.3 – 1.5 with quality 8 according to DIN 3961
- Up to module 2 on CTX gamma TC*
*Quality and machining time depending on tool and workpiece
Highlights
Customer benefits
- High flexibility in the production of gears, where other processes such as gear hobbing or gear skiving are not are not geometrically possible
- Clearly structured input masks for easy adjustment of the process
Left : Parametric input mask of the external gearing / Right : Parametric input mask of the internal gearing
safeRETREAT
- Safe decoupling of mold and component at the push of a button (emergency stop).
- Protection of tool and component against damage, in case of an unexpected event.
- Available as an additional option for the technology cycles gearSKIVING 2.0 and Multi threading 2.0
Highlights
Customer Benefits
Switching the option on and off in gearSKIVING 2.0
- More safety during start-up of new processes.
- Protection against damage to tool and workpiece, since all coupled axes are safely shut down after emergency stop.
- Switching on and off of the option integrated in the respective cycle.
Switching the option on and off in the Multi threading 2.0
Excentric Grinding
- Production of high precision eccentric cylinders by means of grinding* – Tolerance class IT5
- Simple parametric definition of diameter and eccentricity
- The perfect addition to the machining cycle Excentric turning and milling*.
*Can be ordered as an extension of the grinding package
Highlights
Customer Benefits
- As an extension function to the grinding cycle package in order to realize more technology integration (new component geometries)
- Internal or external machining possible
- Selection of different grinding wheels and strategies in the cycle with a plausibility check
Left : Setting parameters for the excentric outer geometry / Right : Online help for the explanation of the individual parameters
gearBROACHING
- Broaching of internal and external splines with dialogue guided programming
- One-Tooth up to 4-theeth cutting tools with clear tool definition for easy setup.
- Compensation parameters for tool holder deviation in X-direction
Highlights
Customer Benefits
- Fast process setup with safer programming
- High flexibility while process adaption and corrections
- Internal and external gears up to module 4*
* on CTX beta TC up to Module 2 I on CTX gamma TC up to Module 4 I depending on workpiece and cutting tool dimensions
Left: Parameterized clear definition of cutting tools / Right: Compensation for tool holder deviation in X-direction
gearHONING
- Technology available for the first time on turn-mill machines, as the perfect complement to gear skiving
- Fully integrated operation on the control including automatic probing of the tooth space
- Full technological support from the DMQP partner for tool support for tool design and for start-up
Highlights
Customer Benefits
- Smoothing of the profile line and straightening of the flank lines.
- Improvement of the grading due to smoothed feed marking
- Improvement of concentricity
- Improved overall quality*
*By one quality level, depending on the quality of the previous hobbing process.
Left : Parameter setting for probing the tooth space / Right : Top: after gear skiving / Bottom: after honing
Tool sort cycle
- Shorter non-productive times thanks to sorting of tools in the tool magazine according to the sequence of the tools in the program
- Time-optimized sorting in the chain magazine due to the use Of the tool shuttle instead of the spindle
* Optimization is not done in parallel to main time
Highlights
Customer Benefits
- Minimized tool changing times from lot sizes > 3
- Flexible tooling in the magazine depending on the NC program
Procedure:
User Interface
- Actual tool sequence according to the first program is logged
- Tools are implemented by means of the tool shuttle in the chain according to the generated tool insert list
Grinding
Turning
- Turning, milling and grinding in one clamping
- Grinding cycles for internal, external and face grinding as well as dressing cyclesn
- Body-borne sound sensors for start-up and dressing
- Full integration of measurement module for relative and absolute LIVE-Measuring – parallel to main time
Milling
- Better surface quality through integration of the grinding technology
- Grinding cycles for internal, external and face grinding as well as dressing cycles
- Body-borne sound sensors for start-up and dressingn
- 1,300 l Cooling system with integrated centrifugal filter for The filtration of particles > 10 μ
- AKZ nozzle unit optionally available for best possible Flushing of the grinding gap
Highlights
Turning Customer Benefits
- Expansion of the technological limits of the CTX TC
- Surface accuracy < 0.4 μm
- Roundness < 5 μm
- Quality IT5 for ø > 30 mm
Left : External, internal and circular grinding. Grinding with straight / angle or cup disc. / Right : Dressing straight, angled or cup discs simply visualized.
Milling Customer Benefits
- Surface accuracy < 0.4 μ
- Roundness < 5 μ
- Quality 5 for ø < 120 mm
- Quality 4 for ø > 120 mm
Left: Spiral plane grinding or osscillating plane grinding. / Right: Longitudinal grinding.
Steady rest for turret
- Hydraulically operated steady rest to support long and slim components
- Expansion of the possibility of using multi-channel machines
- The cycle allows both approaching to and retraction from the steady rest
Highlights
Customer Benefits
Support positions in X and Z directly via the user interface. Automatic calculation of the approach and retract traverses.
- Hydraulically operated steady rest in the tool table
- Position-locking the turret leads to increased process safety
- Fix the steady rest position, to position and shape tolerances to comply with the program after reboot
Y-Axis Parting
- Higher stability due to optimal force transmission in thelongitudinal direction of the tool holder
- Generation of tool feed in the Y-direction for parting off components at a push of a button
- Compatible with the standard cycle CYCLE92 (Part off cycle), so that the operator can program as usual (ShopTurn and DIN / ISO)
Highlights
Customer Benefits
- Up to three times higher productivity possible (3x feed) with simultaneously improved chip control
- Reduced noise level and higher surface quality through more tool stability
- Less material loss due to reduction of the parting width
Left : Operator mask for switching on the Y-axis parting cycle on turret and turn-mill machines. / Right : CoroCut® QD for Y-axis parting cutting tool technology developed by Sandvik Coromant.
autoCHUCK 2.0
- Automatic optimization of servo drives parameters for Main- and Sub-Spindle
- Reduction of Setup time
- Optimization of machining result
Highlights
Customer Benefits
- Setup Time reduction
- Automatic determination of parameters independent from machine operator experience
- saving the setting in NC-program for more quality assurancet
Left: Simplified usability of measuring and parameter setting procedure / Right: Local saving of parameter in NC-program
Keyway Broaching
- Structured input parameters for the groove geometry, the tool and the machining strategy
- Inner and outer grooves in any position and number freely adjustable
- Easy compensation of tool displacement + Calculation of residual strokes based on selected machining strategy
Highlights
Customer Benefits
- High flexibility in the production of any groove geometries with standard tools on standard machines
- Reliable alternative when pushing with driven tools is no longer an economical or technological solution
- Advantages of rigid machine guidance for better groove quality
Left: Input mask for inside and outside grooves according to DIN with standard tools. / Right: Input parameters of the process strategy: Compensation of tool displacement
Polygon- / Oval-Turning
- Easy handling of non-circular parts
- Intuitive user interface for polygons / oval turning
Highlights
Customer Benefits
- Making the required geometries with possibilities of simple fine-tuning
- Possiblity of fine tuning of the geometric parameters (long / short Semi-axis and bearing angle)
- Machining can be combined with main spindle or counter spindle
Left : Pre-position and support position in X and Z-axis can be directly entered over the surface. / Right : Monitoring of the support position via a defined Position window.
Runtime Monitor
- Application especially for multi-channel machines for time analysis of the production process and as a basis for the cycle time optimization
- Individual zoom in to view minute details for cycle time optimization
Highlights
Customer Benefits
- Histogram up to three channels
- Provides the basis for cycle time optimization by graphical inputs
- Save / Load the recorded data to compare individual optimized steps
Left : Histogram shows the program runtime of up to three channels directly on the control. / Rights : Recording of primary and auxiliary processing time, program pause and the time waiting for tool changing.
Excentric turning and milling
- Superposition of the turning movement by additional X- and Y-traverses
- Applicable for turning and milling
Highlights
Customer Benefits
- Eccentric geometries easy to manufacture
- Exact axis coupling and synchronization in the background
Left : Enter the parameters for the position of the external workpiece area. / Right : Graphical representation of the position within the workpiece.
Multi Threading 2.0
- NEW: On-Point Threading - Position oriented thread production
- Free definition of contours, pitches and gears possible
- Creation of large transmission threads, which can not be manufactured by simple thread chasing
Highlights
Customer Benefits
- Trapezoidal, buttress and knuckle thread easily programmable at the machine
- Screw conveyor with any profile geometry
- Ball screw nut with cross holes simple to realize
Left : Input of the parameter for thread length, position pf the thread and the distance of the retract movement. / Right : Parameters for thread shaping, e.g. profie height, pitch diameter, etc.
Multi threading 2.0 Pro
Highlights
- Producing profiles with undercut due to the profile splitting option.
- Applying standard tools and tool holder for left and right sided machining of the flanks
- Surface quality of Ra 0,3 an CrNi-Alloys possible
Tailstock for turret
- Centring tip mounted on the turret
- Centring tip data is saved directly in the tool memory
- For fixed and spring-loaded centring tips
Highlights
Customer Benefits
Start position and support position in X and Z-axis can be programmed via the operator screen. Monitoring of support position in a predetermined window.
- Easy operation for positioning the centring tip
- Position-locking the turret leads to increased process safety
- Pressing force of the tip is variable, programmable and monitorable
Control of program status
- In combination with the Gildemeister structure programming, A safe and fast reboot of the machining program after an interruption
- Easy program operation especially with multiple spindles or tool magazine
- Displays the process status of the workpiece
Highlights
Customer Benefits
- Display of the detailed status on the controller
- Enter remarks automatically by the GILDEMEISTER structure programming.
- Safe re-entry into the program by the press of a button instead of searching for a specific block.
GILDEMEISTER Structural Program
- Structured approach with more than 20 standard programs and more than 200 processing variants incl. automation (bar processing, robot / portal loading, ...)
- Display of the program status with additional markers (EPS) for the sub-programs.
Left : HMI with markers status. / Right : Clear program structure.
Interpolation turning 2.0 – turning recessing cycle
- With interpolation turning, the tool cutter follows a circular movement, where the cutter is always oriented towards the center Of the circle.
- Possible for external and internal machining
- Synchronization and tool path controlled by the cycle
- NEW: in version 2.0 complex turning contours are possible (currently only available on the DMU 50, other machine types will follow)
Highlights
Customer benefits
- Easy manufacturing of sealing surfaces where milling operation might not be possible.
- Complete component processing in one clamping possible
- Reduced investment costs for tools
gearSKIVING 2.0
- Straight and helical external or internal spur gears and splines
- Arrow teeth with tooth offset Turn-mill machines
- Ball-shaped toothing by mathematical transformation of the 6th virtual axis
Highlights
Customer Benefits
- Internal toothing without angular head possible
- Short processing times, 10 x faster than shaping
- Synchronization and tool path controlled by the Cycle
Left : Inside gear profile machining. / Right : Outside gear profile machining.
MPC 2.0 – Machine Protection Control
- Vibration monitoring in the process
- Rapid shutdown in case of a crash
- Manual retraction even in swiveled machining plane
- NEW: Torque monitoring
- New: Recommended with Protection Package for CTX TC machines
Highlights
Customer Benefits
MPC Graph: current and learned process values. / MPC Diagnostics: stock condition, number of impact and crash.
- Avoiding tool breakage
- Increase in machine availability
- Damage reduction
gearHOBBING
- Programming of the gearing parameters via dialog input
- For spur gear, helical gear and worm gear
- Gear cutters and disk cutters can be used
- Maximized tool life by shifting of the cutter
- Achievable quality ≤ DIN 7
Highlights
Customer benefits
- Gear profile modifications easy to handle
- Use of regrinded tools
- Error prevention by monitoring (e. g. wrong axis cross angle, or wrong turning speed, or turning direction)
Left : Dialogue-supported input of all necesary gearing data. / Right : Input of the gearing paramters by single tooth or single groove milling.
Alternating speed
- Easy to operate through three parameters and without additional sensors
- Avoiding vibrations by means adaptation of the speed
- Application for the main spindle and counter spindle, or for milling machines with FD tables with Direct Drive
Highlights
Customer Benefits
Input of parameters for speed set-point, differential speed and revolution frequency
- No manual intervention by the operator
- Identical repeatability for all components
- Increased process safety for special applications by avoiding vibrations. example, When using long thin drills or for milling parts with critical clamping
DMG MORI gearMILL
- Productive complete processing
- Cost-effective gear cutting on standard machine with standard tools
- Flexible for different gear geometries
- Quality inspection in the process
Highlights
Customer Benefits
- Program creation based on blank drawings and gear data
- Optimization of workpiece orientation e.g. after heat treatment
- Interface for coordinate measuring device (Klingenberg, Leitz, Zeiss)
Left : Input of the gear parameters for the geometry calculation of a spur gear. / Right : Grafische Betrachtung des Abwälzverfahrens.
3D quickSET
Turning
- Measurement and correction of the position of turning and Pivot axes (C4, C3, B)
- Sag compensation possible
- Can be used in combination with standard probes from customers (recommended Renishaw, Blum)
Milling
- Toolkit for checking and correcting the kinematic accuracy of 4- and 5-axis machine configuration
- All head variations and table axes
Highlights
Turning Customer Benefits
- Reliable re-calibration of the machine before a highly precise processing
- Continuous documentation of machine accuracy
- No rejected parts due to unknown Geometric-deviations
Dialogue-guided measurement of the B- and C-axis.
Milling Customer Benefits
- Periodic recalibration of the machine with comprehensive documentation
- Highest kinematic accuracy in self-regulation
Define kinematics head
Multitool
- Efficient use of multi-tip turning tools with more than one cutting edge on turn & mill
- Several "sister tools" on one main tool holder
Highlights
Customer Benefits
- Reduction of tool change times
- Saves tool magazine space
Easy Tool Monitor 2.0
- Prevention of damage due to tool breakage or tool overload
- Sensorless with automated learning of load limits
- For turning, milling and drilling (up to 3 mm diameter)
- NEW: User interface on CELOS SideScreen
- NEW: Powerful algorithm for efficient monitoring after the first workpiece
Highlights
Customer Benefits
- Protection Package: Perfect supplement to MPC Lathes. Price advantage (approx. 40%)
- Save the monitoring limits for each tool and every cutting edge in the program
Left : LIVE status display in CELOS Sidescreen; current, set process values. / Right : Easy operation of the monitoring parameters in the tool table.
Retraction Cycle
- By pushing the associated key the X- axis and the Y-axis travel to the positive end-positions for external machining
- Ideally suited to prepare the work space for set-up and alternatively also as an emergency rescue function.
Highlights
Customer Benefits
Functionality - Selection of the cycle by pressing the associated key on the operating panel
- Easy operation when setting up multi - channel machinery
- Possibilty of a fast response during external machining as a rescue function
5-axis simultaneous machining
- Free form surfaces by 5-axis interpolation on the main and counter spindle
- Turning and milling with interpolated B-axis
- Programming the 5-axis movements via customer CAD / CAM systems
- An intellegent Look-ahead function for a continuous process
Highlights
Customer Benefits
- High surface quality and transitions in combination with thermal compensation
- Machines calibrated to half tolerance
Left : Cycle activation. / Right : Online help on the controls.
Application Tuning Cycle
- Process-oriented adjustment of the feed rate n relation to the table loading
- Minimization of machining time with maximization of the component quality
- NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*
*without consideration of feed weight
Highlights
Customer Benefits
- User friendly setting of the machine dynamics with included DMG MORI knowhow
- Time saving in roughing
- High surface finish during finishing
Left : ATC 2.0 – Milling: Consideration of table loading. / Right : ATC – Turning: for CTX TC for easy adjustment of the machine dynamics.
Service & Training
Downloads & Technical Data
Work Area
Max. X-axis stroke
750 mm
Max. Y-axis stroke
200 mm
Max. Z-axis stroke
1,100 mm
Workpiece
Max. workpiece diameter
500 mm
Max. workpiece length
1,100 mm
Max. bar capacity diameter
102 mm
Configurator
Configure your new CTX beta 450 TC
You would like to configure your machine by your own? And experience the variety of technical solutions online by yourself? The brand-new DMG MORI machine configurator is offering you the perfect basis! Easy, intuitive and lucid you can specify and customize your own CTX beta 450 TC fitting to your individual needs. At any time, at any place! Start right now!